Western Montgomery CTC

Autobody/Collision and Repair Technology/Technician Task List


Task
Number
 Description Hours Level
 
*State Approved Program of Study
PA100 Safety   
PA101 Follow general shop safety rules.   
PA102 Use of personal safety devices and clothing.   
PA103 Locate and identify fire extinguishers.   
PA104 Locate and operate emergency switches.   
PA105 Explain fire and tornado drill procedures.   
PA106 Demonstrate proper handling of hazardous materials.   
PA107 Follow proper chemical disposal techniques.   
PA108 Operate shop and spray area ventilation systems.   
PA109 Identify and follow rules for care and safe use of hand tools.   
PA110 Identify and demonstrate safe and proper use of power tools and equipment.   
PA111 Identify the proper methods and options for safely moving vehicles in the shop area.   
PA112 Identify information on Safety Data Sheets (SDS).   
PA113 Demonstrate the ability to secure vehicles on jack stands and/or hydraulic lifts.   
PA200 Vehicle Design and Construction   
PA201 Identify the differences between various vehicle construction types.   
PA202 Identify and describe structural and nonstructural panels of a unibody vehicle.   
PA203 Determine the various materials used in vehicle construction.   
PA300 Panel Replacement and Alignment   
PA301 Identify the principles of full or partial panel replacement (bonded, bolted, welded, or riveted).   
PA302 Remove, reinstall, and align bolt on panels.   
PA303 Remove and reinstall wheel/tire assembly.   
PA304 Aim headlights using mechanical aiming equipment.   
PA305 RESERVED   
PA400 Trim and Hardware   
PA401 RESERVED   
PA402 Determine types of fasteners.   
PA403 Remove and replace adhesive-held molding and trim.   
PA404 Remove and install seats.   
PA405 RESERVED   
PA406 Remove and install interior parts and hardware.   
PA407 Remove and install exterior parts and hardware.   
PA408 Remove and install exterior trim, moldings, and emblems.   
PA500 Metal Finishing   
PA501 Select proper metal straightening tools.   
PA502 Evaluate stretched metal for repair.   
PA503 Demonstrate weld-on nail gun to repair sheet metal.   
PA504 Repair metal to meet industry standards.   
PA505 Explain the characteristics of aluminum repair and tools required.   
PA600 Body Fillers   
PA601 Select correct body filler and tools.   
PA602 Prepare surface for body filler.   
PA603 Mix and apply body filler.   
PA604 Sand body fillers to correct contour.   
PA700 Glass and Hardware   
PA701 Remove and reinstall a door window regulator.   
PA702 Remove and reinstall moveable door glass.   
PA703 Describe the removal and replacement of stationary glass.   
PA800 Structural Component Repair and Damage Analysis   
PA801 Classify the various types structural damage a vehicle can sustain.   
PA802 Interpret body dimension specifications.   
PA803 Use a tram gauge to diagnose vehicle length and width damage and X measurements of body or frame.   
PA804 Diagnose vehicle height with datum line gauges.   
PA805 Identify various measuring systems.   
PA806 Identify repair methods for vehicle with diamond damage, twist, sag side swag, or mash.   
PA900 Structural Straightening   
PA901 Mount and anchor vehicle to a pulling system.   
PA902 Measure vehicle structure and analyze data.   
PA903 Interpret data to make a structural pull back to factory specs.   
PA1000 Corrosion Protection   
PA1001 Identify corrosion causes and OEM corrosion protection.   
PA1002 Apply repair methods for corrosion protection.   
PA1003 RESERVED   
PA1004 Demonstrate the application of seam sealers.   
PA1100 Welding   
PA1101 Identify different methods of attaching components (MIG welding, squeeze type resistance spot welding (STRSW), structural adhesive, silicon bronze, etc.)   
PA1102 Demonstrate personal safety practices.   
PA1103 Set up and tune the MIG welder.   
PA1104 Complete a butt joint with backing in various welding positions.   
PA1105 Complete an overlap weld in various positions.   
PA1106 Complete a plug weld in various positions.   
PA1107 Define protection of adjacent panels, glass, vehicle interior, etc. from welding and cutting operations.   
PA1200 Cutting Processes   
PA1201 Identify cutting processes.   
PA1202 Demonstrate sheet metal cutting processes.   
PA1300 Refinishing and Equipment Safety   
PA1301 Explain various environmental regulations.   
PA1302 Locate hazardous warning information.   
PA1303 Select and inspect personal protection equipment (PPE).   
PA1304 Demonstrate safe painting practices.   
PA1305 Identify personal health and safety hazards.   
PA1400 Automotive Finishes   
PA1401 Describe the difference between paint systems (water borne, solvent, multi- stage).   
PA1402 Describe causes and cures of paint defects.   
PA1403 Identify various undercoats.   
PA1404 Identify various topcoats (single stage, basecoat/clearcoat, tricoat, quadcoat).   
PA1500 Surface Preparation   
PA1501 Demonstrate proper steps to pre-wash entire vehicle.   
PA1502 Use wax and grease remover.   
PA1503 Demonstrate proper use of sanding and featheredging techniques.   
PA1504 Wet, sand, and featheredge.   
PA1505 RESERVED   
PA1506 Locate and obtain the vehicle paint code.   
PA1507 Apply undercoats.   
PA1508 Prepare panels for blending.   
PA1509 RESERVED   
PA1510 Identify masking materials.   
PA1511 Perform masking.   
PA1512 Select the appropriate abrasive.   
PA1600 Refinishing Equipment and Paint Area   
PA1601 Operate the spray booth.   
PA1602 Maintain the paint mixing area.   
PA1603 Set up, test, and adjust spray guns.   
PA1604 Inspect, clean, and determine conditions of spray guns and equipment.   
PA1605 Select and use the National Institution of Safety and Health (NIOSH) approved personal painting/refinishing respirator system.   
PA1700 Refinishing Operations   
PA1701 Prepare surface for topcoat system (degrease and tack).   
PA1702 Apply primer-sealer.   
PA1703 Apply single-stage finish.   
PA1704 Apply basecoat/clearcoat finish.   
PA1705 Describe the application of stone chip-resistant coating to lower body areas.   
PA1706 Demonstrate paint manufacturer's mixing ratio when preparing paint products.   
PA1800 Blending Operations   
PA1801 RESERVED   
PA1802 Blend basecoat/clearcoat finish.   
PA1803 Tint and blend color coat.   
PA1900 Detailing   
PA1901 Remove overspray.   
PA1902 Clean exterior of vehicle.   
PA1903 Clean interior of vehicle.   
PA1904 Apply decals and stripes.   
PA1905 Demonstrate color sanding and polishing techniques.   
PA1906 Clean body openings.   
PA1907 Clean exterior and interior glass surfaces.   
PA2000 Estimating Damage Analysis   
PA2001 Identify vehicle by vehicle identification number (VIN).   
PA2002 Collect vehicle and customer data.   
PA2003 Use collision estimating guides/estimating software.   
PA2004 Identify different types of vehicle damage (direct and indirect).   
PA2005 Indicate repair and replace decisions.   
PA2006 Prepare an estimate/repair and sequence/calculate repair costs/supplements.   
PA2007 Explain the need for a pre-repair scan and post-repair scan of the vehicle computer.   
PA2100 Plastic Repair   
PA2101 Identify plastic to make repair decisions.   
PA2102 Use plastic repair methods (adhesives and welding).   
PA2103 Repair plastics with two-part adhesives, with and without reinforcement.   
PA2104 Research recommended repair processes for bumper cover repair on Advance Driver Assistance System (ADAS) vehicles.   
PA2200 Restraint Systems   
PA2201 Research auto manufacturers' recommended safety procedures to prevent accidental deployment of supplemental restraint systems.   
PA2202 Identify supplemental restraint systems.   
PA2203 Remove and reinstall seat belt components.   
PA2300 Advanced Technology   
PA2301 Explain function and components of the Advance Driver Assistance System (ADAS).   
PA2302 Describe precautions required when working on high voltage vehicles.